Diamond Wire Saw User's Guide

Diamond Wire Saw User's Guide

1.User's Instructions

Main Purpose and Features:

The Diamond Wire Saw is a precision cutting tool designed for cutting hard materials such as stone, concrete, and other abrasive materials. It is recognized for its high cutting speed, long lifespan, and minimal waste generation.

Compared to traditional cutting methods, the Diamond Wire Saw offers advantages such as precision cutting without crack, minimal material deformation, and the ability to cut complex shapes and curves. These features make the Diamond Wire Saw increasingly popular in industries such as construction, mining, and stone processing.

2. Main Structure and Specification:

The Diamond Wire Saw consists of a flexible steel wire coated with diamond beads. The wire is threaded through a series of pulleys and powered by a motor, which allows the wire to move in a circular motion, effectively cutting through the material.

Main Technical Specification:

Rubber type for granite quarrying

Specification	11.5	12	12.5	11.5	12	12.5
Fixed by	rubber	rubber	rubber	rubber +spring	rubber +spring	rubber +spring
Beads No./m	37/40	37/40	38/40	37/40	37/40	38/40
Cutting material	Soft granite	Medium hard granite	Hard granite	Soft granite	Medium hard granite	Hard granite
Cutting speed	20-30	15-25	10-15	15-30	15-25	10-15
Wire life	25-35	15-25	10-15	25-35	15-25	10-15
Line speed	28-33	28-33	28-30	28-33	28-33	28-30

Spring type for marble

Specification	11/11.5	11/11.5	11/11.5	11/11.5	11/11.5	11/11.5	11/11.5	11/11.5	11/11.5
Fixed by	Spring	Spring	Spring	Rubber	Rubber	Rubber	Rubber+Spring	Rubber+Spring	Rubber+Spring
Beads No./m	28-33	28-33	28-33	37/40	37/40	37/40	37/40	37/40	37/40
Cutting material	Soft Marble	Medium Hard Marble	Ultrahard Marble	Soft Marble	Medium Hard Marble	Ultrahard Marble	Soft Marble	Medium Hard Marble	Ultrahard Marble
Cutting speed	10-25	8-16	5-10	10-25	8-16	5-10	10-18	8-16	5-10
Wire life	30-55	15-35	15-25	30-55	15-35	15-25	30-55	15-35	15-25
Line speed	30-38	30-35	28-35	35-40	33-40	28-35	35-40	33-40	28-35

Plastic tpye

For Granite

Diameter	Beads /m	Fixing	Material hardness	Efficiency m²/h	Life span m²/m	Line speed m/s
9	37	Plastic	1-2 class	0.8-1.1	8-10	26-28
10.5	37		3-4 class	1-1.3	10-16	26-30
11	37/40		5 class	1.3-2	12-20	26-32

For Marble

Diameter	Beads /m	Fixing	Material hardness	Efficiency m²/h	Life span m²/m	Line speed m/s
9	33	Plastic	Mixed Marble	1.5-2.5	25-40	30-40
10.5	33	Plastic	Mixed Marble	1.5-2.5	30-45	30-40

More models are available for your specific needs.

3. How to Use:

(1) Setup: Ensure the Diamond Wire Saw is properly mounted on the cutting machine and that the wire is threaded correctly through the pulleys.

(2) Cutting: Start the motor and allow the wire to begin cutting. Adjust the tension and speed as needed to achieve the desired cut.

(3) Cooling: Use a cooling system to prevent overheating and to prolong the life of the wire.

(4) Finishing: Once the cut is complete, stop the motor and carefully remove the wire from the material.

4. Environmental Conditions:

(1) Temperature: The Diamond Wire Saw should be used in environments where the temperature does not exceed 50 degrees Celsius.

(2) Corrosion: Avoid exposure to corrosive materials that could damage the wire or motor.

5. Maintenance and Safety Instructions:

(1) Inspection: Regularly inspect the wire for wear and replace it when necessary to maintain cutting efficiency and safety.

(2) Cleaning: Keep the wire and motor clean to prevent debris from affecting performance.

(3) Storage: Store the Diamond Wire Saw in a dry place when not in use to prevent rust and damage.

(4) Safety: Always wear appropriate safety gear when operating the Diamond Wire Saw, including gloves, safety glasses, and hearing protection.

This guide provides a comprehensive overview of the Diamond Wire Saw, its usage, and maintenance. For further technical information or assistance, please do not hesitate to contact us.